Features & Robust Construction
Dual-Reduction Gear System:
Combines a spiral bevel primary set with a planetary secondary set, offering a wide range of final gear ratios.
01
Reinforced Alloy Steel Housing:
Reinforced Alloy Steel Housing:
02
Integrated Range Shift Mechanism:
Allows smooth, on-the-fly selection between high and low ranges via air or electric control.
03
High-Capacity Differential:
Ensures reliable power distribution across challenging terrain.
04
Advanced Thermal Management:
Enhanced oil circulation and cooling fins prevent overheating during sustained heavy use.
05
Technical Specifications
|
Parameter Item |
Specification |
Unit |
|
Rated Load Capacity |
18-30 |
T |
|
Total Reduction Ratio |
5.29-11.56 |
- |
|
Reducer Type |
Primary: Spiral Bevel Gear; Secondary: Cylindrical Gear |
- |
|
Axle Housing Material |
20CrMnTi |
- |
|
Gear Material |
20CrNiMo |
- |
|
Maximum Input Torque |
4500-8000 |
N·m |
|
Working Temperature Range |
-40 to 120 |
℃ |
Ideal Applications
- Heavy-duty mining and quarry dump trucks
- Logging and timber transport in rugged terrain
- Oil field and construction machinery carriers
- Severe-service on/off-highway vehicles
Precision Engineering & Technology
The axle utilizes state-of-the-art helical and planetary gear manufacturing with computer-controlled carburizing and quenching for exceptional tooth strength. The assembly process features robotic precision and laser alignment. Each unit is validated through full-scale dyno testing, simulating peak load cycles to ensure flawless real-world performance.
Key Product Advantages
- Optimal Power Adaptation: The dual-range system perfectly matches power output to varying speed and gradient requirements.
- Enhanced Traction & Gradeability: Delivers outstanding climbing power and control on steep, unstable surfaces.
- Reduced Drivetrain Strain: Lowers stress on the engine and transmission, extending their service life.
- Operational Efficiency: Enables faster cycle times in challenging conditions, boosting overall productivity.
Services
We provide comprehensive technical support, custom ratio configuration, and integration consulting. Our global parts distribution network ensures rapid availability of wear components and repair kits. OEM partnerships and field service training are also available.
FAQ
Q: How does the range shift work during operation?
A: The driver activates a dash-mounted switch. A pneumatic or electric shift collar inside the axle changes gear sets seamlessly without interrupting power flow.
Q: Is this axle suitable for highway use?
A: Absolutely. The high-range mode is designed for efficient highway cruising, while low-range is engaged for off-road or steep incline operations.
Q: What is the main maintenance focus?
A: Regular oil analysis and changes per our schedule are crucial. The shift mechanism requires periodic inspection for air line integrity or electrical connection cleanliness.
Q: Can you customize the gear ratios?
A: Yes, we offer tailored primary and planetary gear combinations to meet specific vehicle performance targets and terrain profiles.
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