Features & Material Composition
One-Piece Forged Steel Housing:
Seamless construction offers unmatched torsional strength and prevents oil leakage.
01
Integral Gear Carrier:
Houses the precision-spiral bevel gear set and differential in a rigid, single unit for optimal gear alignment.
02
Large Diameter Axle Shafts:
Made from high-grade alloy steel, providing exceptional resistance to bending and shear stress.
03
Efficient Cooling Fins:
Cast into the housing to promote heat dissipation during continuous high-load operation.
04
Standardized Mounting Interfaces:
Designed for straightforward installation and compatibility with common suspension systems.
05
Technical Specifications
|
Parameter Item |
Specification |
Unit |
|
Rated Load Capacity |
5-12 |
T |
|
Reduction Ratio |
3.73-5.29 |
- |
|
Maximum Input Torque |
1200-2500 |
N·m |
|
Working Temperature Range |
-30~100 |
℃ |
|
Transmission Efficiency |
≥96 |
% |
|
Axle Housing Material |
Q345B |
- |
Primary Applications
- Heavy-duty dump trucks and mixers
- Regional haulage and distribution trucks
- Refuse collection vehicles
- Specialized trailers and agricultural haulers
Streamlined Production Process
Manufacturing begins with precision forging of the axle housing, followed by CNC machining of mounting surfaces and bearing bores. Gear sets are individually cut, heat-treated, and lapped in pairs. The assembly line integrates the carrier, shafts, and brakes, followed by a comprehensive testing sequence including pressure, rotational, and brake performance checks before painting and shipment.
Core Advantages
- Enhanced Durability: The monolithic housing dramatically reduces stress points and potential failures.
- Simplified Servicing: Major components are accessible through a single rear cover, reducing inspection and repair time.
- Consistent Performance: Maintains precise gear mesh over time, ensuring efficient power transfer and reduced wear.
- High Load Integrity: Engineered to handle gross vehicle weights reliably, providing stability and safety.
Services
We offer complete axle system customization, technical documentation, and on-site installation guidance. Our support includes a dedicated parts catalog, warranty service, and 24/7 technical hotline for troubleshooting assistance.
FAQ
Q: What are the main benefits of the one-piece design over a split axle?
A: It provides greater structural integrity, eliminates housing seal leaks, and ensures permanent gear alignment for consistent performance.
Q: Is this axle type heavier than other designs?
A: While inherently robust, our design utilizes optimized materials to offer the best strength-to-weight ratio for its load class.
Q: How do I check and change the axle oil?
A: A removable rear cover allows easy access for oil inspection, draining, and refilling-significantly simplifying routine maintenance.
Q: Can you provide custom brake or wheel-end configurations?
A: Yes, we can configure the axle with various OEM-compatible brake chambers, drums, discs, and wheel mounting solutions to match your specifications.
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